GP60 smoke unit install

Overview

I've made this a separate page, due to the complexity, and also this overall stragety may be of use in other installations.

This is about using "direct drive" on a smoke unit, no electronics in it, just 4 wires, 2 to a fan, and 2 to the heating element.

I used the Aristo "prime" unit, but works for any unit.

Power

Running the heating element require a regulated supply, in theory you would want control of overall watts, but easiest to have an inexpensive regulated DC supply. These were a few dollars on Amazon. 

This particular one is nice since it is completely enclosed on all sides by Lucite, so nothing can short.

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It will fit perfectly in the short hood, the only free space left:

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Smoke unit mods

I cut away some of the Aristo funnel, and used the supplied cast brass one from AML, which fits exactly into the recess inside the shell:

 

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also, the supplied bracket needed the holes elongated to match the "bumps" on the bottom of the Aristo smoke unit

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After modification this fits exactly

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You can see that even the posts line up perfectly with the bracket holes

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Wiring

So 4 wires to the regulator to allow it to be removed:

(yellow = output, red is plus input and black is minus input)

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Another 4 pin connector to smoke unit (yellow is heater wires, red is fan plus, black is fan minus):

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Overall wiring showing connecting the regulator, smoke unit to the 4 wires that will go to the decoder:

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Final wiring:

after the wiring harness is done, two circuits are connected (4 wires total):

plus (rectified track power) (decoder J1-6) and port 12 (decoder J1-8) go to the regulator

plus 5 volts (decoder J3-11) and port 9 (decoder J2-10) go to the fan

Weather Underground PWS KCACARLS229